We are designing and manufacturing metal rollform equipments to make different storage racking panels, such as steel angle rack, pallet rack, strut channel, bracing rack, racking shelves and so on. All these machines adopt Mitsubishi PLC control system and separate automatic punching machine to produce the desired racking sheets with holes automatically.
homemade Racking Roll forming Machine by S&G features one, put the material rack: using the semi-automatic scale. Random feeding feeding, the feeding frame is convenient to feed. Equipped with automatic brake, stable performance. Two, after feeding through the Kaiping machine into the main engine. The first shaft with 45# conditioning, the machine used in the roller material with 40CY quenching. Re processing, vertical plate frame quality of Q235 steel plate, forming a cutting line, the vertical plate precision greatly, transmission parts of the chain of transmission, smooth operation, using a 10 kW motor motor, 350 gear box, the yield can be as needed. Can work continuously for 120 hours without error. Three, the use of Botou Shun Tai welding spot welding machine, DN2-254H.C type energy saving. Four, flying saw: the factory production of flying saw. The flying saw has the advantages of small noise, safety and convenient operation, and is combined with a shaft and a copper sleeve. Motor with 7.5 kW quality motor. Five, distribution box. Developed by the combination of electrical power and the factory has professional and technical personnel. Has the advantages of convenient operation, high accuracy and high performance.
Main Components of Steel Angle Racking Panel Production line:
Warehouse Storage Pallet Rack Roll Forming Machine With Auto Holes Punching Machine
Technical Specifications
1) Decoiler
- Decoiling type: Manual Decoiler or Auto Decoiler
- Weight capacity Of Decoiler: 3 Tons
- Manual expanding
- Inner diameter. Φ460-520mm
- Outer diameter. Φ1200mm
2) Roll Former
- Punching machine: 80T
- Roller material: GCR15, heated and quenched
- Forming roller stand: 18 Stations
- Shaft diameter: 65mm
- Shaft material: higi quality 45# steel with heating and quenching treatment
- Forming structure: vertical column
- Machine base frame: H steel welding structure
- Motor power of main machine: 11kw
3) Cutting Device
- Cutting type: Hydraulic cutting
- Hydraulic pump station power: 7.5 KW
- Material of cutting blades: Cr12Mov, quenching process 58-62
- Cutting length tolerance: +/- 2.0 mm
4) Electrical System
- Voltage: 380V/3 Phase/50Hz
- PLC electrical control system: Mitsubishi
- Length controller: Omeron encoder
- Operation: Touching screen and buttons
- Frequency inverter: Mitsubishi
5) Runout Table: Non-power type or auo stacker
Working Flow of Pallet Rack Making Machine
| Decoiling | Sheet Guilding | Leveling | Punching | Corrugating | Cutting | Runout Tables |
Working Flow
Decoiling --- leveling --- Servo feeding --- Punching Holes ---- Rollforming ----Cuting--- Finished Racks on Tables
Product Description
| Machine Description | Quantity | Delivery time | Container Type | Price/ USD (FOB TIANJIN) |
Easy-operated solar racking roll forming machine | 1 SET | 30 working days after receiving deposit | One 20GP | 7000---19000 |
| Product name | Easy-operated solar racking roll forming machine |
| NO. | Items | Parameters | Remark |
| 1 | Suitable Material | Type | GI/PPGI/AL | |
| | | Thickness | 0.40-0.80mm | |
| 2 | Product Specifications | Length | Any length | |
| | | Length Tolerance | ±2mm/6m | |
| 3 | Working Speed | 25 m/min | Standard machine |
| 4 | Control System | Mitsubishi/Siemens PLC& transducer | Custom |
| 5 | Total Power | 6KW | |
| 6 | Total Weight | About 3T | Up to final design |
Components of Easy-operated solar racking roll forming machine :
| No. | Name | Unit | Qty |
| 1 | Manual decoiler | set | 1 |
| 2 | Main forming machine | set | 1 |
| 3 | PLC control system | set | 1 |
| 4 | Hydraulic pump station | set | 1 |
| 5 | Post cut | set | 1 |
| 6 | Electric motor | set | 1 |
| 7 | Output table | set | 1 |
Un-coiler System
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
| Loading capacity | Uncoiling width | Inner diameter |
| 1.5T | 300mm | 450-550mm |
Forming device
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain
transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when
it is working
Feature : Ensure stability , precision and lifetime.
| No. | Main parameter ofSuperior Quality solar energy bracket machine cold roll forming facility |
| 1 | Length of the main part | 3000*800*1400mm |
| 2 | Weight of main part | About 3 t |
| 3 | Voltage | 380V/50HZ3Phase (as customer’s request) |
| 4 | Roller fixer | Guide column |
| 5 | Frame | Middle plate welded Memorial arch frame type |
| 6 | Frame thickness | 25mm |
| 7 | Drive mode | Gear or chain |
| 8 | Material of rollers | 45# steel with tempering |
| 9 | Material of shafts | 45# steel with tempering |
| 10 | Diameter of shafts | φ40mm |
| 11 | Number of rollers | 10 rollers |
| 12 | Main power | 3kw (Cycloidal planetary gear speed reducer) |
